Manufacturing Process


IntecStone® Glass Stone meet exacting standards of excellence from the initial procurement of raw materials to the final quality control check. Highly skilled and trained staff members ensure the quality of a product that is unrivaled in the industry today. The manufacturing process begins with a rigorous inspection of all incoming raw materials. These are blended at a ratio of up to 60% recycled glass, 30% stone power with pigments and polymer resins. IntecStone® Glass Stone is manufactured through a highly automated, yet strictly monitored process that includes the following:

Feeding &​ Mixing

Raw materials are inspected, then fed into mixers and blended together.

Molding

The mixture is then poured into a mold and formed into slab sizes of 303x142cm or 323x162cm(119x56 inches or 127x64 inches).

Pressing

The slab is then compacted by a special vacuum and vibration process at a pressure of 100 tons.

Curing

The slabs are moved to the curing kiln and heated to 90ºC-105ºC for 45 minutes which gives them the ultimate strength and solidity.

Polishing

Slabs are then gauged, calibra​ted and polished to a perfect finish in a wide range of colors .

Quality Assurance

Finally, the slabs pass through quality inspection to ensure our customers receive a top quality product.

Labeling

Each slab is then marked and labeled with IntecStone® and other relevant information.

Manufacturing Capacity


Production Lines Slabs/Day Slabs/Month Sqms/Month Sqms/Year
3 Lines 360 Slabs 10080 Slabs 47000M2 550,000M2


Edge Profiles

The unique properties and durability of IntecStone® Glass Stone allow for a wide range of edge-profile design options. Many edge profiles are possible, from a standard edge to laminated or mitered edges which create the appearance of a thicker slab. All edge details should have a minimum 1/8'' radius on any profile, for both top and bottom edges. For high-traffic areas, 1/4'' minimum radius is suggested.




Cut to Size

IntecStone® a professional fabricator for engineered Glass Stone countertops and vanity tops, keeps investing in most technincally advanced machinery as well as our well-trained professional working group. For instance, Computer-templating, state of the art cutting and polishing machine. Both of these lead us to come up with finished top of more precision and accuracy. The technical force support us to stay on the front during these years.




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