IntecStone Zero Silica Composite Stone meet exacting standards of excellence from the initial procurement of raw materials to the final quality control check. Highly skilled and trained staff members ensure the quality of a product that is unrivaled in the industry today. The manufacturing process begins with a rigorous inspection of all incoming raw materials. These are blended at a ratio of up to 89% recycled glass aggregates with pigments and polymer resins. IntecStone Zero Silica Composite Stone and Countertops are manufactured through a highly automated, yet strictly monitored process that includes the following:
 |
Feeding & Mixing Raw materials are inspected, then fed into mixers and blended together. |
 |
Molding The mixture is then poured into a mold and formed into slab sizes of 3230x1630mm( 127 x 64 inch ). |
 |
Pressing The slab is then compacted by a special vacuum and vibration process at a pressure of 100 tons. |
 |
Curing The slabs are moved to the curing kiln and heated to 90ºC-105ºC for 45 minutes which gives them the ultimate strength and solidity. |
 |
Polishing Slabs are then gauged, calibrated and polished to a perfect finish in a wide range of colors . |
 |
Quality Assurance Finally, the slabs pass through quality inspection to ensure our customers receive a top quality product. |
 |
Labeling Each slab is then marked and labeled with IntecStone and other relevant information. |
| Production Lines | Slabs/Day | Slabs/Month | Sqms/Month | Slabs/Year |
| 4 Lines | 480 Slabs | 12,000 Slabs | 62,000M2 | 144,000 Slabs |
The unique properties and durability of IntecStone Zero Silica Composite Stone allow for a wide range of edge-profile design options. Many edge profiles are possible, from a standard edge to laminated or mitered edges which create the appearance of a thicker slab. All edge details should have a minimum 1/8'' radius on any profile, for both top and bottom edges. For high-traffic areas, 1/4'' minimum radius is suggested.
IntecStone, a professional fabricator for Zero Silica Composite Stone countertops and vanity tops, keeps investing in most technincally advanced machinery as well as our well-trained professional working group. For instance, Computer-templating, state of the art cutting and polishing machine. Both of these lead us to come up with finished top of more precision and accuracy. The technical force support us to stay on the front during these years.
