Manufacturing Process

IntecStone® Quartz Surfaces meet exacting standards of excellence from the initial procurement of raw materials to the final quality control check. Highly skilled and trained staff members ensure the quality of a product that is unrivaled in the industry today. The manufacturing process begins with a rigorous inspection of all incoming raw materials. These are blended at a ratio of up to 93% natural quartz aggregates with pigments and polymer resins. IntecStone® Quartz Surfaces and Countertops are manufactured through a highly automated, yet strictly monitored process that includes the following:

Feeding &​ Mixing

Raw materials are inspected, then fed into mixers and blended together.


The mixture is then poured into a mold and formed into slab sizes of 303x142cm or 323x162cm(119x56 inches or 127x64 inches).


The slab is then compacted by a special vacuum and vibration process at a pressure of 100 tons.


The slabs are moved to the curing kiln and heated to 90ºC-105ºC for 45 minutes which gives them the ultimate strength and solidity.


Slabs are then gauged, calibra​ted and polished to a perfect finish in a wide range of colors .

Quality Assurance

Finally, the slabs pass through quality inspection to ensure our customers receive a top quality product.


Each slab is then marked and labeled with IntecStone® and other relevant information.

Manufacturing Capacity

Production Lines Slabs/Day Slabs/Month Sqms/Month Slabs/Year
2 Lines 200 Slabs 5000 Slabs 25,600M2 60,000 Slabs

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