IntecStone® Quartz Surfaces meet exacting standards of excellence from the initial procurement of raw materials to the final quality control check. Highly skilled and trained staff members ensure the quality of a product that is unrivaled in the industry today. The manufacturing process begins with a rigorous inspection of all incoming raw materials. These are blended at a ratio of up to 93% natural quartz aggregates with pigments and polymer resins. IntecStone® Quartz Surfaces and Countertops are manufactured through a highly automated, yet strictly monitored process that includes the following:
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Feeding & Mixing Raw materials are inspected, then fed into mixers and blended together. |
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Molding The mixture is then poured into a mold and formed into slab sizes of 303x142cm or 323x162cm(119x56 inches or 127x64 inches). |
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Pressing The slab is then compacted by a special vacuum and vibration process at a pressure of 100 tons. |
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Curing The slabs are moved to the curing kiln and heated to 90ºC-105ºC for 45 minutes which gives them the ultimate strength and solidity. |
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Polishing Slabs are then gauged, calibrated and polished to a perfect finish in a wide range of colors . |
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Quality Assurance Finally, the slabs pass through quality inspection to ensure our customers receive a top quality product. |
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Labeling Each slab is then marked and labeled with IntecStone® and other relevant information. |
| Production Lines | Slabs/Day | Slabs/Month | Sqms/Month | Slabs/Year |
| 2 Lines | 200 Slabs | 5000 Slabs | 25,600M2 | 60,000 Slabs |
